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Black Cycles Australia builds a 400cc avenue tracker…
Launched again in 2000, the Suzuki DR-Z400 stays nonetheless one of the crucial fashionable dual-sports in the marketplace, boasting an particularly robust aftermarket and rider group. Whereas the efficiency isn’t in keeping with the European sizzling rods from KTM and Husqvarna, it’s a extremely versatile, bulletproof machine that may run without end — in reality, our pal Isaac Siegl of Speedy Siegl has executed 100,000 miles on his DR-Z!
Right here at BikeBound, we’re massive followers of flat observe racing, and American Flat Observe’s AFT Singles class constantly gives a few of the closest, finest racing on the planet. The bikes are production-based 450cc off-road machines specifically ready for flat observe, generally often called DTX bikes.
We’ve typically thought {that a} DTX-inspired avenue tracker could be a load of enjoyable, however the frequent service intervals, slender gearing, and non-street-legal nature of a 450cc motocrosser doesn’t make for a perfect avenue bike.
Enter our pal Noel Muller of Black Cycles Australia, who had the concept of turning the DR-Z400 right into a avenue tracker. The one you see right here is definitely his third such construct, and possibly the final:
“This one is the third (and possibly closing) DRZ flat tracker construct, as we need to maintain the builds as distinctive as doable!”
Beginning with an ’07 DR-Z, Noel outfitted the bike with a set of 18″ KKE wheels wrapped in Dunlop’s K180 street-legal flat observe tires, whereas XXX Rated Suspension lowered the forks 18 cm and the rear was dropped through an adjustable rear hyperlink.
Noel then fabbed up a 26mm square-tube subframe to assist the bespoke aluminum tail / fender and {custom} seat, and in addition made the 1mm aluminum gasoline tank and entrance quantity plate from scratch. Highsider headlights are recessed within the quantity plate, and the bike is operating ProTaper bars, HEL Efficiency brake traces, GPI radiators, and a digital enduro gauge.
Different highlights embrace the {custom} 316 stainless exhaust, handmade aluminum overflow reservoir, and a blacked-out engine with the Black Cycles emblem laser-etched into the covers.
Simply at Popbang Classics wired the bike and in addition painted the bike in matte black, white, and aqua blue. Says Noel:
“As an outdated Metallica fan I’ve named the bike ‘Trip the lightning’ to go along with the lightning bolt paint scheme!”
Beneath, Noel offers us the complete story on the construct.
DR-Z400 Avenue Tracker: Within the Builder’s Phrases…
In direction of the top of 2022, a brand new buyer, Joe, contacted us from North Queensland, as he had seen the earlier yellow DR-Z400 flat observe construct and wished one thing very comparable.
Quickly after we bought a superb low mileage 2007 Suzuki DR-Z400 as a base to construct from. This one is the third (and possibly closing) DRZ flat tracker construct, as we need to maintain the builds as distinctive as doable!
Very first thing was to order a set of KKE racing wheels, and as they don’t are available in an 18″ / 18″ set, we purchased an additional 18″ rim and have it laced in for the entrance. Subsequent have been some Dunlop K180 street-legal flat observe tyres and wave brake discs as nicely.
As soon as these have been on the bike, we labored out the journey top (how a lot to decrease the suspension) and had Chris at XXX Rated Suspension rebuild and decrease the traditional forks 180mm. Subsequent was to make a heavy-duty adjustable rear hyperlink set-up to drop the rear.
All unique plastics and seat have been binned and a 26mm sq. tube subframe was fabricated (initially it was 20mm tube from reminiscence).
A totally handmade 1mm aluminum gasoline tank, tail, and entrance headlight plate have been constructed, after which a {custom} seat, which was later coated in perforated black by Adam at Carman’s Auto Trimmers.
A pair of low rise ProTaper bars, digital enduro gauge, GPI radiators, GPI black silicone hoses, black Unifilter, sports activities bike lever set added, and in addition entrance and rear HEL Efficiency brake traces made to suit. Not forgetting the Highsider Satellite tv for pc headlights and Kellerman Atto all-in-ones.
We fabricated a low-slung 316 stainless-steel (barely outsized) exhaust, completed off with a stainless-steel motocross fashion muffler. A home made aluminum overflow bottle was additionally made.
A quantity plate mount was constructed to take a seat behind the rear tyre (primarily because of clearance points within the common place)!
The motor was blacked out on this bike in a “matte” and facet cowl protectors have been laser-etched with the Black Cycles emblem and font.
Justin at Popbang Classics dealt with the wiring and knocked it out of the park with the “matte” completed tins in black, white, and a custom-mixed aqua blue (which occurs to be proprietor Joe’s firm colours)!
At this level Joe is but to obtain (and even see) the bike but, as he’s 16.5 hours away from Brisbane. The bike begins and runs fantastically however is but to be ridden, as we’re going to vary to a heavier rear spring earlier than it leaves for its new residence…
Builder Thanks
Particular due to Joe for being the right affected person buyer.
Justin @popbangclassics
Adam @carmans_auto_trimmers
Chris @x.x.x.rated.suspension
The fellows at @helperformance
Observe the Builder
Black Cycles Australia: Black Cycles Australia | @blackcyclesaustralia
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