
You recognize what’s worse than carrying a six-pound jug of gasoline in your hip? Carrying two of them. I do know my using buddies (significantly the one who places collectively the superior rides) are uninterested in listening to it, however c’mon strapping a gallon of gasoline to your waist is a drag – and typically, I nonetheless have to hold two. It’s a requirement for the tremendous distant rides we normally go on in an effort to get deep into the backcountry – and again out once more. I’d wish to say the three-gallon IMS tank solved that problem for me, however actually, a bigger than inventory tank is already crucial for the kind of using I do – plus a lil further when the mileage requires it.
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IMS has been round for practically 50 years manufacturing and retailing motorbike elements. Today IMS is generally recognized for its bigger than inventory gasoline tanks (which can be found for plenty of manufacturers and fashions) with non-obligatory dry break receivers (for racing), footpegs, and shift levers. For the 2022 KTM 500 EXC-F, IMS provides two capacities of its rotationally-molded crosslinked polyethylene gasoline tanks: 3 and 4.5 gallons – each can be found in black or pure colours.
Since I already expressed my disdain about carrying gasoline along with the 3-gallon tank, you is perhaps questioning why I didn’t go for the bigger 4.5-gallon model. I discover the smaller possibility to offer the perfect capacity-to-performance ratio. I can hardly inform the distinction between the inventory 2.25-gallon tank versus the 3-gallon IMS one when using. The 4.5 is far bigger throughout and extends out previous the shrouds on both facet. Along with the dimensions and further weight, the gasoline sloshing forwards and backwards by the tank can create a slide hammer-like impact, which is most distinguished at something aside from low or topped up gasoline ranges. Moderately than having to cope with these potential points, I’d fairly carry gasoline when the mileage goes to be north of 135 miles between gasoline stops.
Set up
Putting in the IMS tank is a reasonably simple affair. One of many few locations that may typically trigger frustration throughout a tank swap is reinstalling the gasoline pump (in case your bike is gasoline injected, clearly). I’ve discovered that working a size of wire by the tank and attaching it to the gasoline pump’s threads permits it to be pulled by the tank and out the underside pretty simply (IMS additionally suggests this in its set up directions).
As soon as I had the gasoline pump securely mounted, the tank and shrouds bolted again in place simply as they did with the inventory items (the Enduro Engineering radiator guards didn’t trigger any points both). The Seat Ideas seat, nevertheless, required a bit extra coaxing to get again into place.

Each tanks are rotationally molded. The inventory tank is made by Acerbis. A KTM engineer lately advised me it takes 45 minutes to mildew an EXC tank with this course of.
The one potential problem I discovered whereas putting in the IMS gasoline tank was that the gasoline line was now routed in such a manner that it sat towards the cylinder wall. It’s nice that it isn’t ready to probably get snagged on one thing whereas using in tight conditions, however the warmth from the cylinder was a reason for concern. IMS suggests utilizing an upgraded billet KTM manufacturing facility gasoline pump connector (the inventory connector is plastic) to resolve this problem. Since I used to be doing this set up simply earlier than a visit, I wasn’t going to have time to attend for elements. As a substitute, I clamped a chunk of high-temp insulative materials to the hose to present it some further safety.
Path testing
What higher manner is there to check the tank than heading out into the huge expanses of the southwestern U.S. for practically 800 miles? Nicely, after all there are many issues that may go mistaken, however I’m pleased to report that it has labored simply as a gasoline tank ought to – it holds gasoline.

The three-gallon IMS gasoline tank feels simply as slim as the two.25-gallon inventory one. I do miss the locking quarter-turn cap from the inventory gasoline tank, although.
The design of the IMS tank doesn’t really feel any wider than inventory between the knees, and though it does come up greater close to the cap, It hasn’t hindered my using in any manner. That is completely subjective, however I additionally assume the newer IMS tanks look extra trendy than the older variations, and to this point, I haven’t had any points with discoloration or staining from floor in terra.
My mileage typically hovers round 45 mpg with the five hundred EXC-F, so 135 miles of vary is what I usually get out of the IMS tank. Throughout my first dual-sport journey with the brand new tank, three of our 5 days had been pushing 180 miles which meant I nonetheless needed to carry gasoline, however I couldn’t have carried out the journey with out the bigger gasoline tank.
Once more, for me, the three-gallon IMS gasoline tank sits on the proper mixture of vary and efficiency. I’ve had Acerbis and IMS tanks on completely different bikes through the years, and for a while, I most popular Acerbis just because they regarded nicer to me. So far, I haven’t had points with tanks from both model. With a extra trendy look and the truth that IMS is a California-based firm, you’d be arduous pressed to discover a purpose to not contemplate their merchandise in case you’re seeking to improve your vary.
Examine worth for the IMS Gas Tank right here
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