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Takuya Aikawa is on a roll. There hasn’t been a operating of the Yokohama Scorching Rod Customized Present in the previous couple of years that he hasn’t introduced no less than one medal dwelling from. His accolades embody two ‘Better of Present’ awards, a ‘Finest Element Work’ award, and a complete bunch extra.
And in case you’re questioning—sure, this 1968 Harley-Davidson FL is a medal-winner too. Aikawa-san constructed it final 12 months, took it to Mooneyes, and got here dwelling with the ‘Finest Bike American’ trophy. And it’s straightforward to see why.
Takuya runs Sureshot—a workshop located in Chiba, simply east of Tokyo. Sureshot repairs, providers, and customizes Harley-Davidsons, however their fundamental focus is dyno tuning. That efficiency angle has shone via on their previous couple of customs; lithe machines that look quick, even when they’re constructed utilizing classic donor bikes.
This previous Harley shovelhead is a beguiling (and deliberate) mixture of previous and new. Takuya needed to construct a customized bike loaded with stylish particulars, however he needed to make use of the fashionable manufacturing methods that Sureshot has employed just lately to create them. The result’s a surprising bike that hides an astonishing quantity of ingenious particulars.
Most of these particulars are straight from Takuya’s creativeness, since Sureshot’s shopper left the styling as much as the workshop. His solely requests had been that the bike ought to have a inflexible body, an electrical starter, and a daily foot shifter reasonably than a hand shifter. (He in the end needed the bike as straightforward to experience as a thin, vintage-styled hardtail may be.)
Should you’re considering that the bike appears to be like rather a lot skinnier than a 1968 Harley-Davidson FL, you’re proper. Takuya mated the entrance half of a shovelhead body to a inflexible rear triangle, then narrowed the entire thing.
The entrance forks are from an ‘Auto Race’ bike. Auto Race is a Japanese type of flat track-slash-speedway racing, but it surely’s held on asphalt as an alternative of dust. As you’d think about, transplanting the forks from a thin Auto Race bike to a chunky classic shovelhead was hardly a plug-and-play affair.
First, Takuya needed to liberate the forks from their backside yoke (the system is a one-piece association), then lengthen the legs to swimsuit the Harley’s experience top. As soon as every little thing was put collectively, he fabricated new triangular braces to sit down in opposition to the forks; a direct nod to the unique Auto Race fork designs.
The guts of the beast is a rebuilt 1,200 cc shovelhead engine, kitted with upgraded pistons, an Andrews camshaft, and Kibblewhite valves. The temporary known as for a motorbike that may run clean reasonably than sizzling, however Takuya nonetheless couldn’t resist tossing a beefy S&S Cycle L-carb, and a Dynatek Dyna 2000i ignition system with a bespoke map, into the combo.
“A carburetor is a practical half,” he provides. “However for Harley-Davidson, it is usually a robust exterior aspect that evokes efficiency. And I’ve all the time been performance-oriented.”
Not solely did Sureshot’s shopper request an electrical begin system, however he additionally signed off on the removing of the kick-start lever altogether, in a bid to simplify the format and save somewhat weight. That left Takuya free to experiment with an concept that he’d been sitting on for some time—relocating the transmission.
“I’ve all the time needed to construct a customized bike that’s enjoyable to experience,” he mentioned. “Rising the facility of the engine is vital, after all, however weight discount and mass centralization may also make an enormous distinction within the dealing with of the bike. The rationale for that is that I imagine that if the transmission, which is the second heaviest part after the engine, is positioned nearer to the engine, the mass might be extra concentrated and the bike’s dynamic efficiency might be improved.”
Takuya tucked the transmission in by shifting it up and ahead whereas sustaining the size of the drive belt. That prompted points with the place of the clutch launch arm, so Sureshot transformed the clutch to a hydraulic system. Not wanting to stay a fluid reservoir on the handlebars, Takuya mounted the clutch grasp cylinder to the aspect of the crankcase, connecting it to a Tomaselli lever by way of a cable.
In a bid to optimize mass centralization even additional, he additionally fabricated a set of matching mufflers, tucking them in tightly beneath the bike. Given the inherent structure of the American V-twin engine, getting the mufflers to sit down completely throughout from one another was no imply feat—however Sureshot pulled it off by snaking the headers tightly across the motor.
One of many shovelhead’s coolest options can be the toughest one to identify. The bike is loaded with billet aluminum components that don’t appear to be billet aluminum components. “The rationale for this, is to observe a basic type,” says Takuya.
“I eliminated the minimize marks which might be attribute of billet aluminum components, and as an alternative gave them a solid floor look, polished them, and rounded the perimeters. All of this was finished by hand.”
The identical philosophy was utilized to the wheels. Takuya began with a set of stable billet aluminum items, measuring 21” up entrance and 18” out again. He then minimize out the center of every wheel, machined a ridge to accommodate spokes, after which smoothed every little thing right down to erase all traces of the machining work.
Taking inspiration from classic Montesa trial bikes, Takuya constructed a set of spokes with handmade turnbuckle tensioners to lace up every wheel. The entrance wheel makes use of a twin main shoe drum brake from an previous Suzuki ST400 Tempter, whereas the again makes use of a hydraulic drum brake with a Brembo grasp cylinder.
Sureshot was additionally liable for the shovelhead’s glossy new aluminum bodywork—and for smaller components like its headlight housing and distinctive cut up handlebars. The levers are welded on to the bars for an excellent sano impact, whereas Tarozzi foot controls sit additional down.
Rods Design dealt with the paint, Rio Studio was liable for the logos and pin-striping, and Manabu Yamaguchi Artwork Craft coated the scooped bobber seat in horse disguise. And this classic shovelhead excels in all three of these areas.
With bikes that look this good, is it any marvel that Aikawa-san’s trophy cupboard is getting crowded? All that’s left to do now, is wait and see what he comes up with for this 12 months’s Mooneyes present.
Sureshot | Fb | Instagram | Photographs by Makoto Morichika
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