GY6-Powered Honda Zoomer – BikeBound

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Honda Zoomer GY6 Custom

Ellaspede’s 171cc Honda Zoomer Customized… 

Launched in 2003, the Honda Zoomer — aka Honda Ruckus right here within the States — was a 50cc four-stroke liquid-cooled scooter fairly in contrast to the rest available on the market on the time. It had a skeleton body, chunky tires, twin headlights, and boasted 114 mpg.

“The chunky little Honda Zoomer is a bizarre cross between a 50cc twist-and-go scooter, a Tonka toy, and a stripped-bare military Jeep…simple to trip, nippy and classy” –MCN

Honda Zoomer GY6 Custom

Whereas some motorcyclists scoff at scooters, the Zoomer / Ruckus turned a extremely widespread exception, interesting to everybody from commuters to customizers to veteran racers:

“MotoGP champions use them to get across the paddock. College students use them for nipping round city…. No mess. No fuss. Simply 50ccs of pure enjoyment, limitless freedom and reliable Honda high quality.” –Visordown

Honda Zoomer GY6 Custom

What’s extra, the bug-eyed Zoomer has earned a cult following over time together with an intensive aftermarket, making the inventive prospects almost limitless. The customized Zoomer you see right here is the work of one in all Australia’s most extremely regarded workshops, Ellaspede, who constructed it for a pal of the proprietor of their earlier scooter construct, the EB1175 Ruckus:

“Two is at all times extra enjoyable than one! While you’re mates with the proprietor of our earlier Ruckus construct, it was solely pure for proprietor Jono to get in on the Zoomer motion!”

Honda Zoomer GY6 Custom

The modifications have been intensive, together with a GY6 engine conversion bored to 171cc — greater than triple the OEM displacement — stated to spice up the highest velocity from 30 to 60 mph! Different highlights embody billet engine and shock mounts, Brembo brakes, adjustable brace bars, staggered BBS Tremendous Mesh model wheels, rugged ripstop cordura nylon upholstery, and rather more.

Honda Zoomer GY6 Custom

Under, the Ellaspede crew offers us the total rundown on Jono’s GY6-powered sled, together with extra photographs from AJ Moller (@ajmollerphotography).

EB1221 Honda Zoomer: Within the Builder’s Phrases…

Honda Ruckus GY6 Custom

In 2003, the Honda Zoomer, often known as the Ruckus, made its grand entrance in Japan
and the US, providing a recent and sensible different to standard scooters.
With its stripped-down design, twin headlights, and beefy tires, it rapidly distinguished
itself from the competitors.

Custom Honda Ruckus

Beneath its compact exterior lies a modest 49cc four-stroke engine, carbureted and
able to go. It churns out a meagre 4.3 horsepower and reaches a prime velocity of about 60
km/h on a mild downhill slope with a beneficial breeze.

A diminutive 4hp scooter isn’t the standard canvas for a customized construct, however with the Zoomer’s
inherent character and a bunch of mates with them, we are able to positively see the enchantment. Whereas most scooters cover their internal workings beneath layers of plastic, the Zoomer proudly flaunts its mechanical components, inviting customisation and modification. Says Jono:

“Tai [owner of EB1175 build] is the explanation I contacted Ellaspede. I cherished how his construct was coming alongside, plus these guys had a superb rep with some rad builds.”

Honda Ruckus GY6 Custom

 

The pattern of customising these “Rucks” initially took root within the JDM and VIP automotive model
scenes, however has since unfold to a broader neighborhood of fans. The extraordinary
subculture surrounding the Honda Zoomer will open your eyes to a complete new stage of
creativity based mostly on these little machines. Says Jono:

“My mates impressed me to undergo with it. I’ve a handful of mates with full customized Ruckus with all the things from airbags, to finish ‘bozozoku’ model, to JDM spec. So I made a decision to modify it up and go full desert spec, one thing that hadn’t actually been completed earlier than in our group.”

Honda Ruckus GY6 Custom

Armed with a easy recipe — enhancing efficiency, upgrading braking capabilities,
making a placing look, and tapping into the wealth of inspiration and elements
out there on-line — we launched into Jono’s customized construct.

Except the principle body and seat body, each of which underwent intensive modifications too, virtually all the things else on this bike was eliminated or changed. The gas tank, entrance fairing, and some assist brackets beneath have been additionally spared from the customisation frenzy.

Custom Honda Ruckus

Due to the huge aftermarket choices in Japan and the US, you possibly can actually get a buying checklist going for elements sourced from each nook of the web. However as we learnt with our earlier construct of the EB1175 Honda Ruckus, the web doesn’t inform the entire story about bolting these little bikes collectively and generally it requires slightly extra work.

An abundance of elements arrived from varied on-line sources, with key parts sourced from famend suppliers akin to DorbyWorks and RuckHouse within the US. The pièce de résistance was undoubtedly the GY6 engine conversion, bored out to a outstanding 171cc, promising a considerable efficiency increase and a possible prime velocity of round 100 km/h.

Honda Ruckus GY6 Custom

Twelve-inch billet engine mounts now accommodate the brand new powerhouse, additionally elongating the scooter’s stance. The brief rear shock and billet shock mount be certain that the suspension nonetheless operates inside acquainted parameters, albeit a lot decrease than manufacturing facility.

Honda Ruckus GY6 Custom

On the entrance, we opted for aftermarket decreasing forks paired with billet clip-on handlebars. The addition of latest CNC brake masters and levers, coupled with Teflon-coated brake strains, end in improved braking efficiency, with Brembo brakes gripping 220mm wave rotors at each the entrance and rear. These upgrades offered a much-needed enhancement over the minuscule inventory drums, particularly contemplating the extra horsepower.

Honda Ruckus GY6 Custom

To realize the specified aesthetic, Jono selected the “Tremendous Mesh BBS model” wheels, that includes staggered sizes of 12×4″ on the entrance and 13×7″ on the rear. Absolutely blacked out in gloss black with a set of Michelin Metropolis Grip tires. Says Jono stated:

“My favorite a part of the bike must be that again wheel, that’s some mini Diavel or Vrod spec squished onto a scooter!”

Honda Ruckus GY6 Custom

With a purpose to reinforce the unique body, we crafted a pair of adjustable brace bars within the distinctive Zoomer model, much like what we had completed on EB1175. Jono opted for the blacked out “Brocks” exhaust, which is a trick form and includes a rad purple Brocks model plate too.

Honda Ruckus GY6 Custom

To spark all of it up we acquired an entire aftermarket wiring loom, which was additional modified to go well with the setup. The revamped wiring system powered upgraded lighting components all through the scooter, together with a Koso gauge mounted on a billet mount on the entrance.

Honda Ruckus GY6 Custom

Motogadget indicators and a Koso Hawkeye tail gentle up the rear, whereas twin aftermarket LED headlights replicated the long-lasting Zoomer have a look at the entrance, mounted to the refurbished entrance rack. An LED gentle bar additionally sits snugly atop the entrance rack for Jono’s late night time adventures.

Honda Ruckus GY6 Custom

To adjust to authorized necessities concerning license plates, we devised a customized rear mount to accommodate the quantity plate, tail gentle, indicators and rear reflector. Along with these enhancements, we included a number of aftermarket parts, together with mirrors, a CNC gasoline cap, a gas tank cowl, CNC ahead footrests and another chosen items.

Honda Ruckus GY6 Custom

Staying true to the Zoomer customized model, we lowered the seat subframe whereas retaining the manufacturing facility mounting factors. The ensuing seat configuration was padded with excessive density consolation foam to compensate for the restricted suspension journey. Offering some texture and sample is the seat upholstery, which as wrapped in Ripstop Cordura Nylon within the desert digital camouflage color.

Honda Ruckus GY6 Custom

Because the construct progressed, varied powder coat finishes and paint finishes have been utilized on sure parts to attain the specified aesthetic. The crowning contact got here within the type of a customized paint shade — a mixture of “nation tan” and Toyota’s Sandy Taupe paint. Says Jono:

“I like that sand Toyota 79 collection brown, arms down the most effective colors for my part.”

After some fine-tuning and addressing any remaining imperfections, this compact Honda undoubtedly lives as much as the Zoomer identify now, particularly with the GY6 energy plant pushing it alongside. The stance, color and collective elements actually draw some consideration sitting nonetheless, so we’ve acquired little doubt will probably be turning heads wherever Jono goes for a hoon on it.

Jono feels like he has the longer term plans completely nailed too:

“I’ll be cruising that factor into my barber store weekly, parking it proper out the entrance. Additionally doing a little dope group rides on the weekends, blasting some old fashioned NYC rap beats via the bluetooth headset, having fun with the Queensland summer time climate!”

Comply with the Builder

Web site: www.ellaspede.com
Instagram: @ellaspede
Fb: www.fb.com/Ellaspede
Pictures: AJ Moller (@ajmollerphotography)

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